Staubli Crimping Plier

Staubli Crimping Plier

Technical Specifications

FeatureSpecification / Detail
Model SeriesPV-CZM-19100 / PV-CZM-60100 / PV-CZM-BS
Connector CompatibilityOriginal MC4 and MC4-Evo 2 (Open B-crimp)
Crimping Range (Metric)2.5 mm², 4 mm², 6 mm², 10 mm² (model dependent)
Crimping Range (AWG)14 AWG, 12 AWG, 10 AWG, 8 AWG
CertificationsTÜV Rheinland & UL 6703 Recognized
MechanismRatchet-controlled for consistent crimp pressure
Approx. Weight1.1 kg to 1.7 kg (including die and locator)
Service LifeTested for over 50,000 crimping cycles

The Stäubli Crimping Plier (specifically the PV-CZM series) is the industry-standard tool for the professional assembly of original MC4 and MC4-Evo 2 connectors. Unlike generic crimpers, these pliers are engineered to produce a precise “B-crimp” that ensures maximum electrical conductivity and long-term stability.

Each tool is equipped with a high-precision ratchet mechanism that guarantees a complete crimp cycle and a unique identifier that leaves a traceable mark on the terminal, verifying that a genuine Stäubli tool was used for the installation.

Key Features

  • Traceability: Includes a registered design feature that leaves an identification mark on the crimped contact for quality audits.

  • Interchangeable Dies: Compatible with various die sets and locators to support different cable cross-sections and connector types.

  • Ergonomic Design: High-leverage handles reduce the manual force required, minimizing installer fatigue during high-volume projects.

  • Certified Safety: The only tool verified by TÜV and UL to maintain the certification and warranty of original Stäubli MC4 connectors.

Operational Advantages

Using the genuine Stäubli pliers is a requirement for many utility-scale solar warranties. Generic tools often result in uneven pressure or “over-crimping,” which can cause micro-fractures in the terminal or high-resistance joints. The PV-CZM system ensures that the wire strands are compressed into a gas-tight connection, preventing oxidation and potential fire hazards over the 25-year lifespan of a solar plant.

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