Staubli Crimping Plier

Staubli Crimping Plier

Technical Specifications

Feature Specification / Detail
Model Series PV-CZM-19100 / PV-CZM-60100 / PV-CZM-BS
Connector Compatibility Original MC4 and MC4-Evo 2 (Open B-crimp)
Crimping Range (Metric) 2.5 mm², 4 mm², 6 mm², 10 mm² (model dependent)
Crimping Range (AWG) 14 AWG, 12 AWG, 10 AWG, 8 AWG
Certifications TÜV Rheinland & UL 6703 Recognized
Mechanism Ratchet-controlled for consistent crimp pressure
Approx. Weight 1.1 kg to 1.7 kg (including die and locator)
Service Life Tested for over 50,000 crimping cycles

The Stäubli Crimping Plier (specifically the PV-CZM series) is the industry-standard tool for the professional assembly of original MC4 and MC4-Evo 2 connectors. Unlike generic crimpers, these pliers are engineered to produce a precise “B-crimp” that ensures maximum electrical conductivity and long-term stability.

Each tool is equipped with a high-precision ratchet mechanism that guarantees a complete crimp cycle and a unique identifier that leaves a traceable mark on the terminal, verifying that a genuine Stäubli tool was used for the installation.

Key Features

  • Traceability: Includes a registered design feature that leaves an identification mark on the crimped contact for quality audits.

  • Interchangeable Dies: Compatible with various die sets and locators to support different cable cross-sections and connector types.

  • Ergonomic Design: High-leverage handles reduce the manual force required, minimizing installer fatigue during high-volume projects.

  • Certified Safety: The only tool verified by TÜV and UL to maintain the certification and warranty of original Stäubli MC4 connectors.

Operational Advantages

Using the genuine Stäubli pliers is a requirement for many utility-scale solar warranties. Generic tools often result in uneven pressure or “over-crimping,” which can cause micro-fractures in the terminal or high-resistance joints. The PV-CZM system ensures that the wire strands are compressed into a gas-tight connection, preventing oxidation and potential fire hazards over the 25-year lifespan of a solar plant.

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